Process Overview
This automation solution uses two DENSO robots—VM60B1 (6-axis vertical articulated robot) and HS055 (SCARA robot)—to automate raw material loading, turning-center machining of plastic parts, and a downstream press-fit (crimping) operation. By integrating material loading, machining support, and press-fit handling into a single automated workflow, the system minimizes control points while improving overall productivity.
๊ตฌ์ฑ์์
| ๋ก๋ด | DENSO VM-60B1 Repeatability: ±0.07 mm IP rating: IP40 Standard cycle time: 0.95 sec DENSO HS-055A1 (SCARA) Horizontal reach: 550 mm Repeatability: ±0.02 mm IP rating: IP6 |
|---|---|
| ์ฃผ๋ณ๊ธฐ๊ธฐ | Hyundai WIA turning center KIT 4500 (optional / separate) Pneumatic press Raw material loading unit CNC machined-part transfer unit Machining chip/swarf discharge conveyor Finished-product outfeed conveyor |
์์ ์์
| STEP 1. | Load plastic workpieces into the turning center |
|---|---|
| STEP 2. | Take out the machined/cut parts and place them onto the transfer unit |
| STEP 3. | Pick the parts with the SCARA robot and load them into the press station |
| STEP 4. | Pick the press-finished parts and discharge them to the outfeed conveyor |
โป ๋ง๋ก์ ๋ด์ ๋ชจ๋ ์ฝํ ์ธ ๋ฅผ ๋ฌด๋จ์ผ๋ก ๋ณต์ฌ ๋ฐ ์ฌ์ฐฝ์ํ ๊ฒฝ์ฐ ๋ถ์ ๊ฒฝ์๋ฐฉ์ง๋ฒ ๋ฐ ์ ์๊ถ๋ฒ์ ์๋ฐ๋ ์ ์์์ ๋ฐํ๋๋ค.
์ถ์ฒ ๋์ ์ฌ๋ก
ARC Welding Using the Rainbow Robotics RB-5
Process Overview This welding automation solution uses the Rainbow Robotics RB-5 and a NOUBELON DIGITAL MIG/MAG welder to weld cylindrical workpieces onto a plate, featuring fast teaching and high space efficiency. In manual welding, quality can vary significantly depending on operator skill, and the harsh working environment makes it difficult to secure experienced welders. With this cell, even non-expert operators can simply load and unload parts, while the robot performs the critical welding processโenabling consistent weld quality and stable production output.
Nut-Insert Injection Molding and Inspection Using a Yushin Take-Out Robot
Process Overview This assembly automation solution uses a YUSHIN take-out robot (SCโ ก 150) to perform insert molding, placing a nut into the mold and overmolding it with plastic, followed by automated inspection. By automating both the insert-loading operation and the downstream inspection process, the system minimizes quality-control touchpoints while improving overall productivity.
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Process Overview
This automation solution uses two DENSO robots—VM60B1 (6-axis vertical articulated robot) and HS055 (SCARA robot)—to automate raw material loading, turning-center machining of plastic parts, and a downstream press-fit (crimping) operation. By integrating material loading, machining support, and press-fit handling into a single automated workflow, the system minimizes control points while improving overall productivity.
๊ตฌ์ฑ์์
| ๋ก๋ด | DENSO VM-60B1 Repeatability: ±0.07 mm IP rating: IP40 Standard cycle time: 0.95 sec DENSO HS-055A1 (SCARA) Horizontal reach: 550 mm Repeatability: ±0.02 mm IP rating: IP6 |
|---|---|
| ์ฃผ๋ณ๊ธฐ๊ธฐ | Hyundai WIA turning center KIT 4500 (optional / separate) Pneumatic press Raw material loading unit CNC machined-part transfer unit Machining chip/swarf discharge conveyor Finished-product outfeed conveyor |
์์ ์์
| STEP 1. | Load plastic workpieces into the turning center |
|---|---|
| STEP 2. | Take out the machined/cut parts and place them onto the transfer unit |
| STEP 3. | Pick the parts with the SCARA robot and load them into the press station |
| STEP 4. | Pick the press-finished parts and discharge them to the outfeed conveyor |
โป ๋ง๋ก์ ๋ด์ ๋ชจ๋ ์ฝํ ์ธ ๋ฅผ ๋ฌด๋จ์ผ๋ก ๋ณต์ฌ ๋ฐ ์ฌ์ฐฝ์ํ ๊ฒฝ์ฐ ๋ถ์ ๊ฒฝ์๋ฐฉ์ง๋ฒ ๋ฐ ์ ์๊ถ๋ฒ์ ์๋ฐ๋ ์ ์์์ ๋ฐํ๋๋ค.
์ถ์ฒ ๋์ ์ฌ๋ก
ARC Welding Using the Rainbow Robotics RB-5
Nut-Insert Injection Molding and Inspection Using a Yushin Take-Out Robot