YASKAWA Industrial Robot Hanger-Box Palletizing Automation

산업 > 금속/플라스틱자동화 분야 > 제조자동화 분야 > 물류

#Yaskawa#GP180#PalletizingAutomation#ArticulatedRobot#HighStacking#ProductivityImprovement#RiskReduction#QualityConsistency

Process Overview

This deployment uses a YASKAWA GP180 to palletize boxes of hanger products weighing over 20 kg onto pallets. By replacing manual handling in heavy-payload work, it helps prevent musculoskeletal disorders and enables faster, more consistent palletizing performance.

Note: Cost may vary depending on the installation environment, robot brand, and payload requirements.

구성요소

로봇	YASKAWA GP180 Horizontal reach: 2,702 mm Repeatability: ±0.2 mm
주변기기	Communication / control: Choose one (PC control or PLC control) Robot mounting base: within 1,200 mm (height) Box gripper: designed for 10–20 kg class (suction + gripper type) Belt conveyor: 1,300 × 220 × 640 mm (for infeed and outfeed) Touch screen: 12" Safety fence: 12 m (includes safety S/W)

작업순서

STEP 1.	Boxes are conveyed in and aligned
STEP 2.	The robot picks the box
STEP 3.	The robot palletizes (stacks) the box onto the pallet
STEP 4.	(Optional) Box taping and wrapping process.

※ 마로솔 내의 모든 콘텐츠를 무단으로 복사 및 재창작할 경우 부정경쟁방지법 및 저작권법에 위반될 수 있음을 밝힙니다.

특장점

Stable, reliable handling and palletizing/stacking operations.
Stacking orientation can be customized to maximize pack density and loading efficiency.
Tight, close-packed stacking between workpieces enables uniform, stable loads throughout the palletizing process.
Boosts productivity while improving the shop-floor work environment at the same time.
Rapidly palletizes high-weight cartons (20 kg+) to maximize throughput.
Minimizes idle time and helps prevent operator musculoskeletal disorders (MSDs).

도입효과

투자회수기간	2 years
주요지표	Improves productivity by enabling uninterrupted operation with minimal idle time. Increases palletizing efficiency through uniform and stable stacking.
도입기업 피드백	The customer noted that heavy boxes needed to be stacked high on pallets, but it was difficult and time-consuming due to physical constraints on operators. By introducing a palletizing robot, they were able to stack loads faster and higher with consistent quality, significantly improving productivity.