We successfully automated raw-material transport with OMRON AMRs! 👍

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We successfully automated raw-material transport with OMRON AMRs! 👍

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적용분야: Industry > Textile·Paper, Application > Logistics, Sector > Logistics

Industry > Textile·PaperApplication > LogisticsSector > Logistics

#OMRON#AMR#AutonomousMobileRobot#RawMaterialTransport#MaterialHandlingAutomation#LaborReduction#SafetyImprovement

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OMRON Autonomous Mobile Robots(AMR) LD-250

Process Overview

This case study features a large, cylindrical raw-material transport solution using OMRON AMRs. Previously, raw-material transport was handled manually, with operators physically rolling large cylindrical containers to move them. Due to operator fatigue and low handling efficiency in this workflow, an automation solution became necessary.

In this project, OMRON AMRs were introduced to automate raw-material transport, with the goal of reducing operator burden and significantly improving material-handling efficiency.

Project Background and Objectives

When raw materials arrived inbound in large containers, the manual transport process required high physical effort and carried a risk of injury. In addition, time loss and workload imbalance led to reduced productivity.

The objective of this project is to address these issues by deploying an AMR-based automation solution and realizing more efficient internal logistics operations.

구성요소

로봇	OMRON AMR logistics robot: An AMR solution suitable for high-payload raw-material transport, maximizing stability and operational efficiency.
주변기기	U-shaped top module: A custom U-shaped top module mounted on the AMR to securely carry and transport cylindrical loads, enabling safe and stable transport operations.

작업순서

STEP 1.	The AMR docks with inbound raw materials, safely loads them onto the U-shaped top module, and initiates transport
STEP 2.	Through AMR–automatic door integration, it passes through high-speed doors smoothly without manual operation
STEP 3.	The AMR interfaces with the elevator system to perform inter-floor transport
STEP 4.	The AMR safely places raw materials at the designated drop-off location.

※ 마로솔 내의 모든 콘텐츠를 무단으로 복사 및 재창작할 경우 부정경쟁방지법 및 저작권법에 위반될 수 있음을 밝힙니다.

특장점

Key Features

Safety and obstacle-avoidance system: The OMRON AMR is equipped with a rear ultrasonic sensor, front bumper, safety laser scanner, and low front laser sensor. These functions strengthen obstacle avoidance and improve safe navigation.
Site-specific AMR top module and station design: Customized top modules and stations for high-payload transport were provided and designed to meet a wide range of on-site requirements.

도입효과

주요지표	Improved operational efficiency: By using the AMR to transport inbound raw materials, transport time was reduced and productivity improved. Enhanced safety: Because operators no longer move heavy raw materials directly, the risk of injury decreased and safety significantly improved. Lower operating cost: By reducing dependence on manual labor and automating transport tasks, internal logistics operating costs were reduced.
도입기업 피드백	The customer stated that AMR-based automation allowed operators to move away from physically demanding transport tasks and focus on higher-priority processes, and that the site became both safer and more efficient, expressing high satisfaction with the deployment.

주요지표

Improved operational efficiency: By using the AMR to transport inbound raw materials, transport time was reduced and productivity improved. Enhanced safety: Because operators no longer move heavy raw materials directly, the risk of injury decreased and safety significantly improved. Lower operating cost: By reducing dependence on manual labor and automating transport tasks, internal logistics operating costs were reduced.

도입기업 피드백

The customer stated that AMR-based automation allowed operators to move away from physically demanding transport tasks and focus on higher-priority processes, and that the site became both safer and more efficient, expressing high satisfaction with the deployment.

※ 마로솔 내의 모든 콘텐츠를 무단으로 복사 및 재창작할 경우 부정경쟁방지법 및 저작권법에 위반될 수 있음을 밝힙니다.

추천 도입사례

AMR logistics robots introduced to manufacturing factory ✨ Logistics automation that quickly resolves even 1 ton of waste drbris (2 KUKA KMP 1500P logistics robots)

Process Overview This case study demonstrates the installation of a KUKA KMP 1500P logistics robot at Bigwave Robotics (Marosol) to transport rollers and scrap debris within the space manufacturing facility. The KMP 1500P autonomously handles up to 1 ton of scrap debris over a 1.2 km distance and automatically transports heavy-duty roller modules weighing up to 1 ton. Furthermore, sensors embedded in the KMP 1500P enabled the development of an unmanned system capable of safely transporting heavy-duty materials. Project Background and Purpose Automated unmanned transport using autonomous robots Robots perform simple, repetitive tasks Safe operation of heavy-duty products using various sensors Remote control and monitoring using SOLlink

Yuhan-Kimberly's Choice! Fully Automated Depalletizing and String Cutting 📦

Process Overview This implementation case, implemented at Yuhan-Kimberly's Chungju factory , combines a Yaskawa industrial robot with a string cutting workstation to achieve automated depalletizing and string cutting. The client introduced the depalletizing system to reduce labor costs and work fatigue, and expressed strong interest in automating rope cutting and discharge to maximize cost savings and efficiency. This solution sorts and cuts boxes of various sizes before feeding them to the case packer, improving the efficiency of the box feeding and rope cutting processes, while also reducing the physical burden on workers and ensuring safety. Project Background and Objectives At Yuhan-Kimberly's Chungju factory , the process of dismantling palletized boxes and loading them into case packers individually was entirely manual. This process was highly repetitive and presented a constant risk of safety accidents due to the use of knives during the removal of the twine. The goal of this project was to automate the entire process, from depalletizing to loading into the case packer, minimizing human dependence. Furthermore, by unmanning the twine cutting process, we aimed to ensure worker safety, reduce fatigue and on-site personnel burden, and ensure stable plant operations.

Full automation of injection molding line logistics with AMR logistics robots

Process Overview This case study demonstrates an inline logistics solution that utilizes the Yujin Robot GoCart180 and an upper conveyor module to automatically transport plastic injection products from the injection molding machine to the shipping facility. By developing a conveyor module tailored to the customer's production line, we automated product loading and unloading, achieving complete automation throughout the entire inline transport process without operator intervention. Warranty Period 1 Year Performance Year 2023 Project Duration Need for consultation Project Background and Objectives Injection molding manufacturing in-line labor shortage Factory operations are disrupted due to difficulties securing workers Workers avoid work due to the risk of musculoskeletal disorders and industrial accidents

Industry > Textile·PaperApplication > LogisticsSector > Logistics

#OMRON#AMR#AutonomousMobileRobot#RawMaterialTransport#MaterialHandlingAutomation#LaborReduction#SafetyImprovement

Process Overview

In this project, OMRON AMRs were introduced to automate raw-material transport, with the goal of reducing operator burden and significantly improving material-handling efficiency.

Project Background and Objectives

The objective of this project is to address these issues by deploying an AMR-based automation solution and realizing more efficient internal logistics operations.

구성요소

로봇	OMRON AMR logistics robot: An AMR solution suitable for high-payload raw-material transport, maximizing stability and operational efficiency.
주변기기	U-shaped top module: A custom U-shaped top module mounted on the AMR to securely carry and transport cylindrical loads, enabling safe and stable transport operations.

작업순서

STEP 1.	The AMR docks with inbound raw materials, safely loads them onto the U-shaped top module, and initiates transport
STEP 2.	Through AMR–automatic door integration, it passes through high-speed doors smoothly without manual operation
STEP 3.	The AMR interfaces with the elevator system to perform inter-floor transport
STEP 4.	The AMR safely places raw materials at the designated drop-off location.

특장점

Key Features

Safety and obstacle-avoidance system: The OMRON AMR is equipped with a rear ultrasonic sensor, front bumper, safety laser scanner, and low front laser sensor. These functions strengthen obstacle avoidance and improve safe navigation.
Site-specific AMR top module and station design: Customized top modules and stations for high-payload transport were provided and designed to meet a wide range of on-site requirements.

도입효과

주요지표	Improved operational efficiency: By using the AMR to transport inbound raw materials, transport time was reduced and productivity improved. Enhanced safety: Because operators no longer move heavy raw materials directly, the risk of injury decreased and safety significantly improved. Lower operating cost: By reducing dependence on manual labor and automating transport tasks, internal logistics operating costs were reduced.
도입기업 피드백	The customer stated that AMR-based automation allowed operators to move away from physically demanding transport tasks and focus on higher-priority processes, and that the site became both safer and more efficient, expressing high satisfaction with the deployment.

주요지표

도입기업 피드백