<h2 dir="ltr" style="line-height:1.38;margin-top:18pt;margin-bottom:4pt;" id="isPasted"><span style="font-size:17pt;font-family:Arial,sans-serif;color:#000000;background-color:transparent;font-weight:700;font-style:normal;font-variant:normal;text-decoration:none;vertical-align:baseline;white-space:pre;white-space:pre-wrap;">Process Overview</h2><span style="font-size:11pt;font-family:Arial,sans-serif;color:#000000;background-color:transparent;font-weight:400;font-style:normal;font-variant:normal;text-decoration:none;vertical-align:baseline;white-space:pre;white-space:pre-wrap;">This deployment was implemented at Yuhan-Kimberly&rsquo;s Chungju Plant, delivering an integrated solution that combines a Yaskawa industrial robot with a strapping-cut workbench to automate depalletizing + strap cutting.<span style="font-size:11pt;font-family:Arial,sans-serif;color:#000000;background-color:transparent;font-weight:400;font-style:normal;font-variant:normal;text-decoration:none;vertical-align:baseline;white-space:pre;white-space:pre-wrap;">The customer pursued a depalletizing system to reduce labor costs and operator fatigue, and showed strong interest in automating strap cutting and strap discharge to further maximize cost savings and operational efficiency.<span style="font-size:11pt;font-family:Arial,sans-serif;color:#000000;background-color:transparent;font-weight:400;font-style:normal;font-variant:normal;text-decoration:none;vertical-align:baseline;white-space:pre;white-space:pre-wrap;">The solution handles mixed carton sizes by aligning (squaring) cartons, cutting and removing straps, and then feeding cartons into the case packer. This improves throughput and consistency in both carton infeed and strap removal, while reducing physical strain on operators and enhancing workplace safety. <hr> <h2 dir="ltr" style="line-height:1.38;margin-top:18pt;margin-bottom:4pt;"><span style="font-size:17pt;font-family:Arial,sans-serif;color:#000000;background-color:transparent;font-weight:700;font-style:normal;font-variant:normal;text-decoration:none;vertical-align:baseline;white-space:pre;white-space:pre-wrap;">Project Background and Objectives</h2><span style="font-size:11pt;font-family:Arial,sans-serif;color:#000000;background-color:transparent;font-weight:400;font-style:normal;font-variant:normal;text-decoration:none;vertical-align:baseline;white-space:pre;white-space:pre-wrap;">At Yuhan-Kimberly&rsquo;s Chungju Plant, cartons arriving on pallets were previously broken down manually and then loaded one-by-one into the case packer. The work was highly repetitive, and manual strap removal using knives created a persistent risk of safety incidents.<span style="font-size:11pt;font-family:Arial,sans-serif;color:#000000;background-color:transparent;font-weight:400;font-style:normal;font-variant:normal;text-decoration:none;vertical-align:baseline;white-space:pre;white-space:pre-wrap;">The objective of this project was to minimize reliance on manual labor by automating the entire process&mdash;from depalletizing through case packer infeed&mdash;and to achieve lights-out (unmanned) operation for strap cutting. This enables improved operator safety, reduced fatigue and staffing burden on the floor, and more stable, repeatable plant operations.

YASKAWA GP50 (Payload: 50kg, Reach: 2061mm)

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Yuhan-Kimberly’s Choice: Fully Automated Depalletizing + Strap Cutting📦

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