Successfully automated the Samlak heat treatment loading process!๐ We even built a perfect jig design. (ft. Hyundai Robotics Industrial Robot)
Process Overview
This project involved the introduction of automated loading/unloading to ensure uniform heat treatment of the carrier mid-planet, a key component of automotive transmissions. The client implemented automation to address several issues arising from the previously manual process, particularly the increased defect rate and inefficiencies caused by workers. Hyundai Robotics' HH050 six-axis industrial robot was utilized for this purpose, automating various tasks such as product stacking, pin insertion, and tray placement, ensuring high productivity and stability.
Warranty Period
- 1 Year
Performance Year
- 2024
Project Duration
- 3 Months
๊ตฌ์ฑ์์
| ๋ก๋ด | Hyundai Robotics' HH050 six-axis industrial robot ; |
|---|
์์ ์์
| STEP 1. | Product loading part: Manually place the mid-planet on the loading jig, and place 20 products per jig on the 8-segment index table to secure up to 160 product cartridges. |
|---|---|
| STEP 2. | Pin insertion part: The pins for loading are supplied and aligned through the parts feeder and placed on the mid-planet using a single-axis robot + air chuck combination. |
| STEP 3. | Loading part: Loading the mid-planet with the pin inserted, and use the servo-type to precisely control the position of the mid-planet according to its thickness. 2 sets are applied to prevent bottlenecks from occurring even when the laminated product is being discharged. |
| STEP 4. | Tray placement part: Using a 6-axis industrial robot, the loaded products are placed on a tray dedicated to heat treatment, 9 sets of fully loaded products are placed every 60' radius, and when the 360' work is completed, the worker uses a hoist to eject them with the tray, completing one cycle. |
โป ๋ง๋ก์ ๋ด์ ๋ชจ๋ ์ฝํ ์ธ ๋ฅผ ๋ฌด๋จ์ผ๋ก ๋ณต์ฌ ๋ฐ ์ฌ์ฐฝ์ํ ๊ฒฝ์ฐ ๋ถ์ ๊ฒฝ์๋ฐฉ์ง๋ฒ ๋ฐ ์ ์๊ถ๋ฒ์ ์๋ฐ๋ ์ ์์์ ๋ฐํ๋๋ค.
์ถ์ฒ ๋์ ์ฌ๋ก
Pharmaceutical Box Palletizing Using the Hyundai Robotics YS080L ๐
Process Overview This solution is a packaging process that uses the Hyundai Robotics YS080L to palletize pharmaceutical cartons onto pallets and perform wrapping (stretch wrapping). As an optimized turnkey packaging solution delivered by KT, it can be deployed with a low initial implementation cost, and by integrating with KT's smart-factory platform Factory Makers, you can introduce a smart-factory system alongside the automation cell. Through this solution, automated palletizing of heavy beverage cartons improved handling speed/throughput and helped prevent operator musculoskeletal disorders (MSDs).
Box Pick-and-Place Automation Solution Using a Box Picker Gripper
Process Overview This deployment is a box pick-and-place automation solution using a Box Picker Gripper. As the name suggests, the Box Picker Gripper is designed to pick a wide range of objects. In this solution, it enables stable picking even when plastic boxes are open-top (without lids), improving handling reliability in box transfer operations.
Nut-Insert Injection Molding and Inspection Using a Yushin Take-Out Robot
Process Overview This assembly automation solution uses a YUSHIN take-out robot (SCโ ก 150) to perform insert molding, placing a nut into the mold and overmolding it with plastic, followed by automated inspection. By automating both the insert-loading operation and the downstream inspection process, the system minimizes quality-control touchpoints while improving overall productivity.
Process Overview
This project involved the introduction of automated loading/unloading to ensure uniform heat treatment of the carrier mid-planet, a key component of automotive transmissions. The client implemented automation to address several issues arising from the previously manual process, particularly the increased defect rate and inefficiencies caused by workers. Hyundai Robotics' HH050 six-axis industrial robot was utilized for this purpose, automating various tasks such as product stacking, pin insertion, and tray placement, ensuring high productivity and stability.
Warranty Period
- 1 Year
Performance Year
- 2024
Project Duration
- 3 Months
๊ตฌ์ฑ์์
| ๋ก๋ด | Hyundai Robotics' HH050 six-axis industrial robot ; |
|---|
์์ ์์
| STEP 1. | Product loading part: Manually place the mid-planet on the loading jig, and place 20 products per jig on the 8-segment index table to secure up to 160 product cartridges. |
|---|---|
| STEP 2. | Pin insertion part: The pins for loading are supplied and aligned through the parts feeder and placed on the mid-planet using a single-axis robot + air chuck combination. |
| STEP 3. | Loading part: Loading the mid-planet with the pin inserted, and use the servo-type to precisely control the position of the mid-planet according to its thickness. 2 sets are applied to prevent bottlenecks from occurring even when the laminated product is being discharged. |
| STEP 4. | Tray placement part: Using a 6-axis industrial robot, the loaded products are placed on a tray dedicated to heat treatment, 9 sets of fully loaded products are placed every 60' radius, and when the 360' work is completed, the worker uses a hoist to eject them with the tray, completing one cycle. |
โป ๋ง๋ก์ ๋ด์ ๋ชจ๋ ์ฝํ ์ธ ๋ฅผ ๋ฌด๋จ์ผ๋ก ๋ณต์ฌ ๋ฐ ์ฌ์ฐฝ์ํ ๊ฒฝ์ฐ ๋ถ์ ๊ฒฝ์๋ฐฉ์ง๋ฒ ๋ฐ ์ ์๊ถ๋ฒ์ ์๋ฐ๋ ์ ์์์ ๋ฐํ๋๋ค.
Successfully automated the Samlak heat treatment loading process!๐ We even built a perfect jig design. (ft. Hyundai Robotics Industrial Robot)
์ถ์ฒ ๋์ ์ฌ๋ก
Pharmaceutical Box Palletizing Using the Hyundai Robotics YS080L ๐