Process Overview
This assembly automation solution uses a YUSHIN take-out robot (SCⅡ-150) to automate the process of insert-molding a steel plate into a plastic injection-molded part during production. By automating both the insert-loading operation and the downstream inspection process, the system minimizes control points while improving overall productivity.
구성요소
| 로봇 | YUSHIN SCII-150D (for insert loading) 5-axis Cartesian robot + 90° tilting arm, payload 5 kg, repeatability ±0.1 mm Work envelope/stroke: Travel 1,500 mm / Fore–aft 468 mm / Vertical 850 mm 3-axis Cartesian unit: Vacuum grippers ×2 |
|---|---|
| 주변기기 | EOAT / Tooling - Tool changer (rotary type): tool change via rotation - Pneumatic grippers ×4 (for part take-out) - Vacuum grippers ×4 (for insert loading) Peripheral Equipment - Injection molding equipment (optional / separate) - Bowl feeder (steel plate feeding) - Steel plate loading jig - Finished-product discharge conveyor |
작업순서
| STEP 1. | Singulate and feed two steel plates at a time via the bowl feeder |
|---|---|
| STEP 2. | Pick two steel plates per cycle and place them into the 8-position loading jig |
| STEP 3. | Pick a set of eight steel plates and transfer them to the injection molding machine |
| STEP 4. | Take out the molded part and load the steel plates |
| STEP 5. | Discharge the finished product via the outfeed conveyor. |
※ 마로솔 내의 모든 콘텐츠를 무단으로 복사 및 재창작할 경우 부정경쟁방지법 및 저작권법에 위반될 수 있음을 밝힙니다.
추천 도입사례
ARC Welding Using the Rainbow Robotics RB-5
Process Overview This welding automation solution uses the Rainbow Robotics RB-5 and a NOUBELON DIGITAL MIG/MAG welder to weld cylindrical workpieces onto a plate, featuring fast teaching and high space efficiency. In manual welding, quality can vary significantly depending on operator skill, and the harsh working environment makes it difficult to secure experienced welders. With this cell, even non-expert operators can simply load and unload parts, while the robot performs the critical welding process—enabling consistent weld quality and stable production output.
Automated Electric Vehicle Console Assembly with EPSON SCARA Robots! 🦾
Process Overview Bigwave Robotics (Marosol) established an automated assembly line for console parts for Kia Motors' newly launched SUV-type electric vehicle. The existing console assembly line is a large-scale assembly line, requiring an average of 40-60 workers to assemble manually. The lack of automation experience presented challenges in securing space and recruiting assembly workers. Frequent staff turnover and resulting skill level issues hindered productivity. To address this, the company replaced some workers with robots, addressing the labor shortage and consistently ensuring productivity by adapting to the changing workforce. Warranty Period 1 Year Performance Year 2024 Project Duration 4 Months Project Background and Objectives Building a multi-product automated production line and reducing labor costs through robotic automation Preventing mis-assembly and mis-assembly using a lot-of-lot system and ensuring traceability Remote control and integrated management using SOLlink
Nut-Insert Injection Molding and Inspection Using a Yushin Take-Out Robot
Process Overview This assembly automation solution uses a YUSHIN take-out robot (SCⅡ 150) to perform insert molding, placing a nut into the mold and overmolding it with plastic, followed by automated inspection. By automating both the insert-loading operation and the downstream inspection process, the system minimizes quality-control touchpoints while improving overall productivity.
Process Overview
This assembly automation solution uses a YUSHIN take-out robot (SCⅡ-150) to automate the process of insert-molding a steel plate into a plastic injection-molded part during production. By automating both the insert-loading operation and the downstream inspection process, the system minimizes control points while improving overall productivity.
구성요소
| 로봇 | YUSHIN SCII-150D (for insert loading) 5-axis Cartesian robot + 90° tilting arm, payload 5 kg, repeatability ±0.1 mm Work envelope/stroke: Travel 1,500 mm / Fore–aft 468 mm / Vertical 850 mm 3-axis Cartesian unit: Vacuum grippers ×2 |
|---|---|
| 주변기기 | EOAT / Tooling - Tool changer (rotary type): tool change via rotation - Pneumatic grippers ×4 (for part take-out) - Vacuum grippers ×4 (for insert loading) Peripheral Equipment - Injection molding equipment (optional / separate) - Bowl feeder (steel plate feeding) - Steel plate loading jig - Finished-product discharge conveyor |
작업순서
| STEP 1. | Singulate and feed two steel plates at a time via the bowl feeder |
|---|---|
| STEP 2. | Pick two steel plates per cycle and place them into the 8-position loading jig |
| STEP 3. | Pick a set of eight steel plates and transfer them to the injection molding machine |
| STEP 4. | Take out the molded part and load the steel plates |
| STEP 5. | Discharge the finished product via the outfeed conveyor. |
※ 마로솔 내의 모든 콘텐츠를 무단으로 복사 및 재창작할 경우 부정경쟁방지법 및 저작권법에 위반될 수 있음을 밝힙니다.
추천 도입사례
ARC Welding Using the Rainbow Robotics RB-5