Process Overview
This assembly automation solution uses a YUSHIN take-out robot (SCⅡ-150) to automate the process of insert-molding a steel plate into a plastic injection-molded part during production. By automating both the insert-loading operation and the downstream inspection process, the system minimizes control points while improving overall productivity.
구성요소
| 로봇 | YUSHIN SCII-150D (for insert loading) 5-axis Cartesian robot + 90° tilting arm, payload 5 kg, repeatability ±0.1 mm Work envelope/stroke: Travel 1,500 mm / Fore–aft 468 mm / Vertical 850 mm 3-axis Cartesian unit: Vacuum grippers ×2 |
|---|---|
| 주변기기 | EOAT / Tooling - Tool changer (rotary type): tool change via rotation - Pneumatic grippers ×4 (for part take-out) - Vacuum grippers ×4 (for insert loading) Peripheral Equipment - Injection molding equipment (optional / separate) - Bowl feeder (steel plate feeding) - Steel plate loading jig - Finished-product discharge conveyor |
작업순서
| STEP 1. | Singulate and feed two steel plates at a time via the bowl feeder |
|---|---|
| STEP 2. | Pick two steel plates per cycle and place them into the 8-position loading jig |
| STEP 3. | Pick a set of eight steel plates and transfer them to the injection molding machine |
| STEP 4. | Take out the molded part and load the steel plates |
| STEP 5. | Discharge the finished product via the outfeed conveyor. |
※ 마로솔 내의 모든 콘텐츠를 무단으로 복사 및 재창작할 경우 부정경쟁방지법 및 저작권법에 위반될 수 있음을 밝힙니다.
추천 도입사례
유한킴벌리의 선택! 디팔레타이징+컷팅 완전 자동화 📦
해당 도입사례는 유한킴벌리 충주공장 에 도입된 사례로, 야스카와 산업용 로봇과 노끈 컷팅 작업대를 결합하여 디팔레타이징 + 노끈 컷팅 자동화를 구현한 솔루션입니다. 고객사는 인건비 절감, 업무 피로도 감소를 위해 디팔레타이징 시스템을 도입하고, 비용 절감과 효율성을 극대화하기 위해 노끈 컷팅 및 배출 자동화에 높은 관심을 보였습니다. 본 솔루션은 다양한 크기의 상자에 대하여 정렬하고 컷팅 후 케이스패커에 공급하여, 박스 공급 및 노끈 컷팅 과정의 효율성을 향상시키며, 작업자의 물리적 부담을 줄이고 안정성을 확보했습니다.
ARC Welding Using the Rainbow Robotics RB-5
Process Overview This welding automation solution uses the Rainbow Robotics RB-5 and a NOUBELON DIGITAL MIG/MAG welder to weld cylindrical workpieces onto a plate, featuring fast teaching and high space efficiency. In manual welding, quality can vary significantly depending on operator skill, and the harsh working environment makes it difficult to secure experienced welders. With this cell, even non-expert operators can simply load and unload parts, while the robot performs the critical welding process—enabling consistent weld quality and stable production output.
Nut-Insert Injection Molding and Inspection Using a Yushin Take-Out Robot
Process Overview This assembly automation solution uses a YUSHIN take-out robot (SCⅡ 150) to perform insert molding, placing a nut into the mold and overmolding it with plastic, followed by automated inspection. By automating both the insert-loading operation and the downstream inspection process, the system minimizes quality-control touchpoints while improving overall productivity.
Process Overview
This assembly automation solution uses a YUSHIN take-out robot (SCⅡ-150) to automate the process of insert-molding a steel plate into a plastic injection-molded part during production. By automating both the insert-loading operation and the downstream inspection process, the system minimizes control points while improving overall productivity.
구성요소
| 로봇 | YUSHIN SCII-150D (for insert loading) 5-axis Cartesian robot + 90° tilting arm, payload 5 kg, repeatability ±0.1 mm Work envelope/stroke: Travel 1,500 mm / Fore–aft 468 mm / Vertical 850 mm 3-axis Cartesian unit: Vacuum grippers ×2 |
|---|---|
| 주변기기 | EOAT / Tooling - Tool changer (rotary type): tool change via rotation - Pneumatic grippers ×4 (for part take-out) - Vacuum grippers ×4 (for insert loading) Peripheral Equipment - Injection molding equipment (optional / separate) - Bowl feeder (steel plate feeding) - Steel plate loading jig - Finished-product discharge conveyor |
작업순서
| STEP 1. | Singulate and feed two steel plates at a time via the bowl feeder |
|---|---|
| STEP 2. | Pick two steel plates per cycle and place them into the 8-position loading jig |
| STEP 3. | Pick a set of eight steel plates and transfer them to the injection molding machine |
| STEP 4. | Take out the molded part and load the steel plates |
| STEP 5. | Discharge the finished product via the outfeed conveyor. |
※ 마로솔 내의 모든 콘텐츠를 무단으로 복사 및 재창작할 경우 부정경쟁방지법 및 저작권법에 위반될 수 있음을 밝힙니다.
추천 도입사례